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Automation Engineering Technician

Milwaukee Tool · Mukwonago, WI · Full time

Posted Aug 4, 2026 · We last checked this listing on Oct 6, 2026

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Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Walk me through the last really tough automation breakdown you fixed. How did you narrow it down?

What they are checking: Whether they troubleshoot in a logical order across mechanical, electrical and controls instead of swapping parts at random.

Tell me about an improvement you made to a piece of equipment that raised uptime or quality for good.

What they are checking: Whether they go beyond fixing breakdowns and look for lasting fixes, which this role is expected to lead.

Tell me about working with an engineer on a new machine. What did you bring that they didn't have?

What they are checking: Whether they partner well with automation engineers and contribute floor-level knowledge on new equipment.

How do you document what you found and fixed so the next shift doesn't have to start from zero?

What they are checking: Whether they share knowledge across shifts, which keeps the whole plant's equipment running.

What would you do

A robot cell stops with a fault you've never seen, and the line is down. What do you do in the first ten minutes?

What they are checking: Whether they can stay calm, keep people safe and get to the root of the fault under production pressure.

You keep getting called to the same machine for the same jam every shift. How do you deal with it?

What they are checking: Whether they find and remove the root cause instead of clearing the same jam over and over.

About the work

How comfortable are you going online with a PLC to find out why a sequence is stuck? Which platforms have you worked in?

What they are checking: Whether they can read ladder logic and use the controls to diagnose, a core skill for this hands-on role.

What's your approach to troubleshooting a pneumatic actuator that moves slowly or doesn't reach position?

What they are checking: Whether they check air supply, valves, flow controls, sensors and mechanical binding in a sensible order.

How do you apply lockout/tagout when you need to work on a robot or a machine with stored energy like air or springs?

What they are checking: Whether they truly respect all energy sources before reaching into equipment, which is non-negotiable here.

How do you support a production line through a changeover or a new product introduction so it starts up cleanly?

What they are checking: Whether they plan and verify settings, tooling and sensors ahead of time rather than fixing problems after start-up.

What do you check first when a vision system or sensor starts giving false rejects?

What they are checking: Whether they know common causes like lighting changes, dirty lenses, mounting shifts and settings drift.

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The full job description

As published by Milwaukee Tool.

Job Description: POSITION SUMMARY The Automation Engineering Technician is responsible for the reliability, performance, troubleshooting, maintenance, and continuous improvement of automated manufacturing equipment. This role serves as the technical expert for assigned automation systems and works closely with Production, Maintenance, Engineering, and Quality to maximize equipment uptime, safety, quality, and productivity. The Automation Engineering Technician combines strong mechanical, electrical, controls, and robotics skills to diagnose problems, implement improvements, and support manufacturing operations. This position is highly hands-on and requires the ability to independently troubleshoot complex automation systems and lead technical problem-solving efforts. Primary responsibility is new machine design, controls architecture, and major capital equipment development are performed in partnership with Automation Engineering and New Product Development Teams. RESPONSIBILITIES AND DUTIES Automation Support & Troubleshooting • Set up, adjust, troubleshoot, repair, and maintain production automation, industrial robotics, and associated interface equipment. • Diagnose and resolve electrical, mechanical, pneumatic, controls, robotics, and software-related equipment issues. • Support production line startups, changeovers, and new product introductions. • Respond to equipment downtime events and lead troubleshooting activities to restore production quickly and safely. • Troubleshoot PLC-controlled systems and interpret ladder logic programs. • Troubleshoot and repair HMIs, sensors, vision systems, servo systems, VFDs, safety circuits, and industrial networks. • Maintain backups of robot programs, PLC programs, HMI applications, and equipment configuration files. • Coordinate with Maintenance and Production personnel to ensure timely equipment support. • Establish and perform preventative maintenance activities for automation and robotics equipment. Equipment Ownership & Continuous Improvement • Own the performance, reliability, and continuous improvement of assigned automation systems. • Identify and implement improvements that enhance safety, quality, throughput, ergonomics, and equipment reliability. • Analyze chronic equipment issues and perform root cause investigations to eliminate recurring failures. • Monitor equipment performance and recommend corrective actions to improve Overall Equipment Effectiveness (OEE). • Participate in continuous improvement activities to increase manufacturing efficiency and reduce downtime. Automation Modifications & Integration • Modify, troubleshoot, optimize, and integrate existing automation systems, robotic cells, fixtures, tooling, and controls to improve safety, quality, reliability, uptime, and production performance. • Create, modify, and optimize robot programs for FANUC, ABB, or similar robotic platforms. • Assist in the assembly, wiring, installation, integration, debugging, validation, and commissioning of automation equipment and manufacturing systems. • Support Automation Engineers with new equipment development, controls implementation, and capital projects by assisting with equipment assembly, wiring, integration, debugging, commissioning, and production launch activities. • Fabricate, assemble, and prototype fixtures, grippers, tooling, and automation components using available resources. • Utilize CAD software to create and modify models, fixtures, tooling, and automation components. • Support equipment validation, production trials, and implementation activities. Technical Leadership • Serve as a technical resource for automation-related issues across manufacturing operations. • Train operators, maintenance personnel, and technicians on automation equipment operation and troubleshooting. • Lead troubleshooting efforts during major equipment failures. • Coordinate and oversee contractors, integrators, and vendors during equipment installations and repairs. • Participate in training and technical development activities as assigned. • Maintain good housekeeping and a safe work environment. • Perform all other duties as assigned. QUALIFICATIONS AND SKILLS Required: • Associate Degree, Technical Diploma, Journeyman Certification, Military Technical Training, or equivalent automation experience. • Three to five years of experience troubleshooting industrial automation equipment. • Experience with industrial robotics such as FANUC, ABB, or equivalent platforms. • Experience troubleshooting PLC-controlled equipment. • Ability to read and interpret electrical schematics, mechanical drawings, and technical documentation. • Strong understanding of electrical, mechanical, pneumatic, and automation systems. • Experience using hand tools, power tools, and diagnostic equipment. • Strong analytical and problem-solving skills. • Excellent communication and teamwork skills. • Ability to prioritize workload and manage multiple assignments simultaneously. Preferred • Experience programming or modifying robot applications. • Experience with Allen-Bradley PLC systems and Ethernet/IP networks. • Experience with machine vision systems. • Experience with servo motion systems and VFDs. • Experience with CAD software such as NX, SolidWorks, Inventor, or similar. • Experience with machining, fabrication, welding, or 3D printing. • Experience supporting multiple manufacturing sites. Physical Requirements • Ability to stand, walk, bend, reach, and work around production equipment for extended periods. • Ability to lift up to 50 pounds occasionally. • Ability to climb ladders and access equipment in manufacturing environments. • Ability to work flexible hours, alternate shifts, and occasional weekends to support production and project activities. OUR PERKS AND BENEFITS • Legendary Company Culture • Robust health, dental and vision insurance plans • Generous 401 (K) savings plan • Education assistance • On-site food and coffee service • And many more, check out our benefits site HERE . Milwaukee Tool is an equal opportunity employer.

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