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Sr Advanced Quality Engineer - Fall Protection

Milwaukee Tool · Milwaukee, WI · Full time

Posted Oct 1, 2026 · We last checked this listing on Oct 6, 2026

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Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Fall protection products protect lives. How does that change the way you approach quality planning compared to a regular tool?

What they are checking: Whether they treat life-safety equipment with the extra rigor and zero-tolerance mindset it requires.

Tell me about a time you stopped a launch or shipment for a quality reason. How did you handle the pressure?

What they are checking: Courage to hold a line on safety and the skill to explain why to leaders.

Tell me about a time you mentored or guided a project team on quality methods.

What they are checking: Leadership of quality across a cross-functional team, which the posting asks this role to provide.

What would you do

A supplier's webbing passes certification tests, but your lot testing shows some variation. What do you do?

What they are checking: Taking variation seriously on safety-critical material and acting before it becomes a field failure.

How would you work with New Product Development and Value Engineering when a cost change touches a load-bearing part?

What they are checking: Protecting safety-critical function while still supporting cost goals across teams.

A user reports a lifeline that did not lock as expected. Walk me through your first 48 hours.

What they are checking: Urgency, containment, evidence handling and escalation when a safety complaint comes in.

About the work

What standards would you expect to work with for harnesses, lanyards and self-retracting lifelines, and how do they shape testing?

What they are checking: Familiarity with ANSI Z359, OSHA or similar requirements that govern fall-protection products.

How would you lead the quality activities on a new fall-protection product from concept through launch?

What they are checking: Ownership of the full APQP-style path, including DFMEA, control plans and validation.

How do you design a drop or dynamic load test so the data is repeatable?

What they are checking: Understanding test fixtures, controls and measurement for impact testing on fall-protection gear.

What would you put in a control plan for stitching or sewing operations on a harness?

What they are checking: Knowing that soft-goods processes need specific controls like stitch count, thread and pattern checks.

How do you decide when reliability data is strong enough to sign off on a safety product?

What they are checking: Sound reasoning about confidence levels and what evidence is enough for life-safety products.

Practice this interview out loud.

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The full job description

As published by Milwaukee Tool.

Job Description: Come be DISRUPTIVE with us! At Milwaukee Tool, our most valued resource is our dedicated team of employees - employees who work with a passion to be the best and an unparalleled pride in their work and in the Milwaukee brand. We know that the only way to sustain growth and success is to value the growth and success of each person within the organization that's why we invest in an individual's growth and development from day one. All our teams touch every step of the process, that is why our Engineering teams are some of the key contributors to our continuous innovations. The fast-paced, agile environment continuously delivers disruptive technologies by providing every team with the resources needed to excel and working directly with End Users to understand how to deliver heavy-duty products with high performance. We create Best-in-class products by leveraging advanced analysis tools, extensive testing regimes, state-of-the-art manufacturing processes and cross-functional agility. The Sr. Advanced Quality Engineer – Fall Protection provides quality and reliability engineering leadership to cross-functional project teams developing and manufacturing occupational fall-protection products. The AQE directly interfaces with New Product Development, Product Support, and Value Engineering teams. Primary duties are to lead and direct the quality activities of project teams to successfully meet Project Quality Objectives as well as project goals including Time-To-Market, Cost, and Performance for this highly regulated and safety critical category. Duties and Responsibilities: Serve as the Sr. Team lead for the Quality and Reliability function while supporting process improvement initiatives. Reliability Functions: • Collaborate with Engineering, Marketing, and Regulatory teams to translate customer needs and regulatory requirements into product performance and design specifications. • Apply robust understanding of OSHA, ANSI/ASSP, and EN regulatory compliance ensuring critical safety products protect end users and meet all applicable regulations. • Support the product design process including benchmarking and testing of concepts & prototypes. • Develop and execute risk-based test procedures to validate product specifications and ensure Quality and Reliability readiness. • Lead Risk Assessments (Design and Manufacturing) during the product development cycle. • Draw concise, logical, written conclusions from experiments based on data analysis • Perform failure analysis and recommend solutions with corrective action, as required. • Proactively seek out quality improvements for new and existing products. Quality Functions - New Product team: • Work with global operations, materials, manufacturing engineering, and quality engineering teams to develop QC mitigation strategies for high-risk specifications. • Establish Critical to Quality (CTQ) characteristics and controls for high strength textile-based products. • Provide technical guidance to develop manufacturing, inspection, and testing requirements for safety critical products with various teams at both internal and supplier facilities. • Lead supplier evaluation, process qualification, capability assessment, manufacturing readiness, and quality planning for global suppliers and manufacturing sites • Collaborate with US, European, and Asian based manufacturing and supplier representatives to ensure operational readiness of new product launches. • Participate in the evaluation and selection of suppliers. • Able to call, lead and conduct global, cross functional team members with the following participants: New product development engineering, internal/external operations/suppliers, quality and supply chain. Requirements: Master’s or equivalent degree in Mechanical, Industrial, Manufacturing/Production, Materials Engineering or related engineering field and 2 years of relevant experience or Bachelor’s or equivalent degree in Mechanical, Industrial, Manufacturing/Production, Materials Engineering or related engineering field and 5 years of relevant experience.  Experience must include: • Regulated new product development environment. • Research and development with soft goods, natural or synthetic materials that are flexible including but not limited to textiles, foams, rubber, films or equivalent. • Manufacturing quality experience in a regulated product field • Test development and execution experience in a regulated product field • Engineering tools such as Critical to Quality/Quality Function Deployment, Geometric Dimensioning and Tolerancing (GD&T), Statistical Process Control (SPC), Design of Experiments (DOE), Control Plans, Risk Analysis through Failure Modes Effects Analysis (FMEA) and metrology methods • Statistical tools such as MiniTab Milwaukee Tool is an equal opportunity employer.

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