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Senior Electromechanical Engineer

Milwaukee Tool · Brookfield, WI · Full time

Posted Sep 17, 2026 · We last checked this listing on Oct 6, 2026

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Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Walk me through a product where you owned the integration of the motor, electronics and mechanism. Where did the mechanical and electrical sides fight each other, and how did you settle it?

What they are checking: Whether they have truly owned the seam between disciplines rather than handing problems back and forth between teams.

Tell me about a design review where you gave input that changed the design. What did you see that others missed?

What they are checking: Whether their reviews add real value on function and manufacturability, not just check boxes or nitpick drawings.

Tell me about a product that failed a drop, vibration or abuse test late in development. What did you do in the next two weeks?

What they are checking: How they handle late failures under schedule pressure, and whether they find root cause or just add material.

Why do heavy-duty power tools for trade users interest you, and what have you learned from watching someone actually use one?

What they are checking: Whether they think about the end user on a real jobsite, which drives how this company designs products.

What would you do

You're asked to take a meaningful amount of cost out of an existing tool without hurting durability. Where do you start looking?

What they are checking: Whether they find cost in part count, assembly steps and tolerances before cutting material that protects durability.

A junior engineer on your project keeps bringing you designs that look fine in CAD but are hard to build. How do you help them get better?

What they are checking: Whether a senior engineer here can mentor and raise the team's skill instead of quietly redoing the work.

You and the electrical lead disagree on where the PCB should sit in the housing, and both choices have real costs. How do you get to a decision?

What they are checking: Whether they use data and shared goals to resolve conflict rather than rank or stubbornness.

About the work

A cordless tool's electronics are hitting their thermal limit under a heavy-load application like a large hole saw in wet lumber. How would you go after that problem?

What they are checking: Whether they can trace heat from the FETs and motor through the housing and airflow, and weigh cost against each fix.

How do you decide between adding a heat sink, changing airflow through the housing, or asking the electrical team to change the control strategy?

What they are checking: Whether they think about the cheapest system-level fix instead of defaulting to their own discipline's tools.

What design-for-manufacturing mistakes do you see most often in plastic housings and gear cases, and how do you catch them early?

What they are checking: Whether they know molding and assembly realities like draft, wall thickness, knit lines and fastener access from real experience.

How do you use simulation, like FEA or thermal modeling, alongside physical testing? When do you trust one over the other?

What they are checking: Whether they treat models as tools to be checked against test data rather than as proof on their own.

How would you approach sealing electronics against dust and water on a jobsite tool while still getting heat out?

What they are checking: Whether they understand the real trade-off between ingress protection and thermal performance in a cordless product.

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The full job description

As published by Milwaukee Tool.

Job Description: INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool, we believe our People and our Culture are the keys to our success. That’s why we provide unlimited access to the resources you need to create disruptive new technologies and solutions. Our Engineering Team designs and develops the batteries, motors, electronics, and mechanisms that power our innovative solutions, all in-house. This commitment keeps Milwaukee Tool at the forefront of the industry. Behind our doors, you’ll be empowered every day to take ownership, drive progress, and deliver groundbreaking products. With the support and resources of the fastest-growing brand in the construction industry, you’ll turn ideas into reality. Learn more about our story HERE . The Senior Electro-Mechanical Engineer will play a critical role in driving the development and integration of mechanical and electrical systems in our cutting-edge electric power tools and equipment. This position is integral to the creation of industry-changing products that redefine performance and durability. You'll be DISRUPTIVE through these duties and responsibilities: • Lead technical initiatives focusing on thermal management, cost optimization, and design-for-manufacturing (DFM). • Conduct detailed design reviews, providing critical input to improve functionality and manufacturability. • Collaborate with cross-functional teams to integrate components into cohesive designs while meeting performance specifications. • Analyze and recommend materials and processes to ensure compliance with quality and durability standards. • Support production troubleshooting and implement continuous improvements. Cost Optimization & DFX Expertise: • Identify opportunities to optimize material, component, and production costs while maintaining product quality. • Implement Design for Excellence (DFX) strategies, including design-for-manufacturing and design-for-assembly, to enhance efficiency across the product lifecycle. • Partner with suppliers and procurement teams to ensure cost-effective sourcing and manufacturing processes through automation or design practices. • Drive initiatives to optimize component selection and improve assembly processes to minimize variation and enhance reliability. Thermal Management & Performance Optimization: • Lead the development of best practices for airflow and thermal management. • Conduct thermal simulations and provide expert insights to optimize PCB layout and material selection. • Develop and maintain a thermal performance guide to ensure product requirements are met. Research & Development: • Investigate new materials, technologies, and simulation tools to advance thermal management. • Develop best practices for design packages, ensuring consistent specifications across teams and partners. Cross-Functional Collaboration • Serve as a bridge between Mechanical, Electrical, Manufacturing, and Advanced Groups, recommending optimized solutions. • Establish and enforce ESD and EMC best practices to enhance system reliability. What TOOLS you’ll bring with you: • Bachelor’s degree in Electrical Engineering, or a related field. Master’s degree preferred. • Minimum of 5 years of experience in electro-mechanical systems design and integration. • Expertise in thermal management, PCB layout optimization, cost optimization initiatives, and DFX principles. • Strong analytical and problem-solving skills, with knowledge of FEA, DOE, FMEA, and GD&T. • Proficiency in 3D CAD software (ProE, Solidworks, NX, or similar). • Experience with PCBA manufacturing processes and various processes such as injection molding, stamping, soldering, and welding. • Ability to travel up to 20% domestically and internationally. We provide these great perks and benefits: • Robust health, dental and vision insurance plans. • Generous 401 (K) savings plan. • Education assistance. • On-site wellness, fitness center, food, and coffee service. • And many more, check out our benefits site HERE. Why Join Milwaukee Tool? Year after year, Milwaukee Tool continues to make significant breakthroughs in the industry. You’ll have the opportunity to work on innovative projects that push the boundaries of technology and performance. We offer competitive compensation, professional development opportunities, and a collaborative culture that fosters creativity and teamwork. Milwaukee Tool is an equal opportunity employer.

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