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This position has closed. Trek Bicycle removed this listing from their careers page on Oct 5, 2026. The interview prep below is still useful, and there are similar open roles at the bottom of this page.

Project One Training and Repair Technician

Trek Bicycle · Waterloo, WI · Full time

Posted Aug 14, 2026 · We last checked this listing on Oct 5, 2026

Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Tell me about a time you trained a new employee on a hands-on process. How did you know they were ready to work on their own?

What they are checking: Whether they teach to real proficiency and check it, not just walk someone through once.

Tell me about a time you worked independently with little direction and still got the right things done.

What they are checking: Self-motivation, which the posting says the ideal candidate shows.

What would you do

You see the same defect coming from one station again and again. What do you do?

What they are checking: Whether they connect repair work to root cause and retraining instead of just fixing the parts.

A new hire is struggling and slowing down the line. How do you handle it?

What they are checking: Patient coaching that respects the person while protecting production.

How do you balance an urgent repair against a scheduled training session?

What they are checking: Prioritizing with a sense of urgency while not letting development work fall away.

How would you cross-train an experienced builder who is resistant to learning a new station?

What they are checking: Influence and patience with experienced workers who prefer their own way.

About the work

About 70 percent of this job is repair and rework. Walk me through how you'd approach a Project One bike that came back from inspection with a defect.

What they are checking: Careful repair on premium custom bikes, where the finish and quality bar are very high.

How would you build and keep a skill matrix that actually helps the supervisor plan staffing?

What they are checking: Turning training records into a tool that improves workforce flexibility, as the posting asks.

How do you write training documentation that people on the floor will actually use?

What they are checking: Clear, practical documentation that stays current as processes change.

What do you know about working with carbon fiber frames or painted finishes without damaging them?

What they are checking: Awareness of how easily premium bikes can be damaged during repair.

Practice this interview out loud.

Offer builds a real interview for this exact role at Trek Bicycle from your resume and this job description, asks the questions one at a time, and tells you what landed. The first one is free.

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The full job description

As published by Trek Bicycle.

A bit about us Trek is an awesome place to work, with amazing benefits for all employees. We build only products we love, provide incredible hospitality to our customers, and change the world by getting more people on bikes. When you’re on our team, you’re taken care of, encouraged to learn and grow, and given lots of opportunities to do so. Give us your best, and we’ll give it right back. Sound pretty sweet? Then come join us! Job Description The Manufacturing Training & Repair Specialist is responsible for developing employee capabilities through structured training, skills development, and cross-training initiatives while supporting production through repair, rework, and quality improvement activities. This role serves as a key resource for onboarding new employees, maintaining training documentation, managing skill matrices, and improving workforce flexibility and proficiency. The ideal candidate is a self-motivated individual who takes initiative, works independently with minimal direction, and demonstrates a strong sense of urgency in supporting employee development, product quality, and repair activities. Approximate Time Allocation: Training & Development (30%); Repairs, Rework & Operational Support (70%). Key Responsibilities • Conduct onboarding and training for new employees on products, processes, technologies, tools, and standard work instructions. • Develop, maintain , and administer training programs to improve workforce skills and competency. • Manage and update employee skill matrices and training records. • Evaluate employee proficiency and recommend development opportunities. • Coordinate and deliver cross-training initiatives to increase workforce flexibility and operational coverage. • Develop and maintain training documentation, work instructions, and process guides. • Conduct follow-up evaluations to verify training effectiveness and retention. • Perform product repairs and rework activities on products and assemblies. • Diagnose product defects and implement effective corrective actions. • Perform buffing, polishing, and cosmetic restoration to meet product appearance standards. • Maintain repair logs, tracking systems, and related documentation. • Complete cosmetic touch-ups and finishing work to ensure products meet quality and appearance expectations. • Collaborate with Quality and Production teams to identify recurring issues and implement improvements. • Support continuous improvement initiatives focused on safety, quality, productivity, and employee development. Requirements • Minimum of 3 years of experience in a manufacturing, assembly, repair, or production environment or bike industry shop experience. • 1-2 years training, mentoring, or coaching employees preferred. • Experience with product repair, rework, buffing, polishing, finishing, and cosmetic restoration techniques preferred. • Strong understanding of manufacturing processes, assembly methods, and quality standards. • Ability to work independently, prioritize work effectively, and operate with minimal supervision. • Strong sense of urgency and effective problem-solving skills. Trek Benefits: • Flexible and fun company culture • Competitive health care • PPO & HDHP medical plan options, Dental insurance, Vision insurance • Flexible Spending Accounts (FSA) • Free life insurance & optional term life insurance • Competitive vacation package • 401(k) with match and Employee Stock Ownership Plans (ESOP) • 12 weeks of maternity leave with 100% pay • Flexible holiday schedule – 10 company holidays • Tuition Reimbursement up to $15,000! (Undergraduate & Masters programs) • Employee discounts on all product • Deep partner retail discounts We are an Equal Employment Opportunity (“EEO”) Employer. Trek strictly prohibits discrimination on the basis of race, color, creed, religion, gender, gender identity, pregnancy, marital status, partnership status, sexual orientation, age, national origin, veteran or military status, disability, medical condition, genetic information, or any other characteristic prohibited by federal, state and/or local laws. This policy applies to all aspects of employment, including hiring, promotion, demotion, compensation, training, working conditions, transfer, job assignments, benefits, layoff, and termination. We are an E-Verify employer. For more information, please click on the following links: E-Verify Participation Poster: English / Spanish E-Verify Right to Work Poster: English | Spanish