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Sr Manufacturing Engineer

Xylem · Morton Grove, IL · Full time

Posted Jul 27, 2026 · We last checked this listing on Oct 6, 2026

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Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Tell me about a capital investment you led. How did you justify it, and did it pay back the way you said it would?

What they are checking: Whether they can build a sound business case and then own the result after the money is spent.

Tell me about a process you changed that improved productivity, quality and safety at the same time.

What they are checking: Whether they look for changes that serve all three goals instead of trading safety or quality for speed.

Describe a time a supplier's part caused a problem on your line. How did you separate a supplier issue from a process issue?

What they are checking: Whether they use data to find root cause before assigning blame across the supply chain.

How do you mentor less experienced engineers or technicians on your team?

What they are checking: Whether a senior engineer raises the skill of the people around them instead of holding all the knowledge.

What would you do

We use Vuforia AR for visual work instructions. How would you decide which SOPs are worth turning into AR content?

What they are checking: Whether they see AR as a tool for hard, error-prone tasks rather than a novelty applied everywhere.

An operator tells you your new routing does not work on second shift. What do you do?

What they are checking: Whether they go to the floor and listen before defending their own documentation.

If you had two capital projects and budget for one, how would you choose?

What they are checking: Whether they weigh payback, risk, safety and customer impact instead of picking the more interesting project.

About the work

Walk me through how you build a routing from an engineering drawing and a customer spec, from the first read to the standard cost.

What they are checking: Whether they can turn a print into real operations, tooling and cost without leaving gaps the shop floor has to fill.

How do you put together a cost estimate when purchasing and suppliers are still giving you lead times that move around?

What they are checking: Whether they account for material and process lead times honestly instead of quoting a number that only works on paper.

What is the difference between a WPS and a PQR, and how have you kept those welding files current?

What they are checking: Whether they understand welding qualification records well enough to keep the plant audit-ready and the welds defensible.

How do you keep ISO documentation accurate when processes change faster than paperwork does?

What they are checking: Whether they have a real habit for document control, since stale records fail audits and confuse operators.

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The full job description

As published by Xylem.

Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day. As a leading water technology company with 23,000 employees operating in over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions. Sr. manufacturing engineer Xylem Services USA LLC.’s Morton Grove, IL office seeks a Sr. Manufacturing Engineer to lead the development and optimization of manufacturing processes, administer capital investments, and implement efficient systems that improve productivity, quality, and safety. Duties include: (i) analyzing and interpreting engineering drawings, specifications, and customer requirements to prepare routings outlining optimal manufacturing instructions, procedures, tooling, and standard costs; (ii) performing cost estimates in coordination with purchasing and suppliers, accounting for component, material, and process lead times; (iii) creating and maintaining standard cost data files, Welding WPS/PQR files, ISO documentation, and other facility records; (iv) developing and maintaining standard operating procedures (SOPs), including the use of Vuforia AR software for visual instructions; (v) supporting the implementation of new technologies including vision systems like Artemis and AI tools such as Leela AI; (vi) maintaining facility and work cell layout drawings in AutoCAD, incorporating pallet racking, wire decking, and guarding per safety and weight capacity requirements; (vii) optimizing CNC program using Creo and Vericut simulation software; and (viii) preparing capital and expense proposals, cost analysis, equipment specifications, appropriation requests, and plant layout modifications aligned with business objectives and VBLSS projects. Must have a bachelor’s degree (or foreign equivalent degree) in Mechanical Engineering, Information Technology Management, or a related field, plus four (4) years of related work experience as a Manufacturing Engineer or a related occupation. Must have four (4) years of experience with/in: (i) manufacturing environments involving machining (CNC programming and Simulation), assembly, welding, lean manufacturing, detail knowledge of lean tools (Standard work, Single Minute Exchange of Dies, and Operator Balance Chart), automation, and 3D printing; (ii) developing testing equipment, testing fixtures and reading Piping and Instrumentation Diagram; (iii) rotating equipment, pump hydraulics, mechanics, and performance testing; (iv) training engineers and operators in technical and software domains; (v) lean methodologies implementation, Six Sigma, and 5S practices; (vi) 3D modeling software such as SolidWorks and CREO, and 2D/3D layout tools such as AutoCAD; (vii) PLC logic, CNC programming, and manufacturing software; and (viii) Warehousing and shipping modules in LN Infor. Experience can be concurrent. Up to 20% regional and domestic travel required. Apply at: https://www.xylem.com/en-us/careers Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.

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