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R&D Process Development Engineer

TTM Technologies · Eau Claire, WI · Full time

Posted Jul 31, 2026 · We last checked this listing on Oct 6, 2026

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Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Tell me about a process you scaled from the lab to production. What surprised you?

What they are checking: Whether they know that processes often behave differently at scale and how to handle it.

Tell me about a time an experiment failed. What did you learn and do next?

What they are checking: Whether they treat failed experiments as data and adjust their approach.

What would you do

A new process looks great in trials but yields drop in production. How do you investigate?

What they are checking: Whether they look at differences in materials, equipment and handling systematically.

As an individual contributor, how do you get production teams to support your trials on their equipment?

What they are checking: Whether they can influence without authority and respect production priorities.

About the work

Walk me through how you would develop and characterize a new process step, from first experiments to production release.

What they are checking: Whether they follow a disciplined path of experiments, capability studies and documentation before scaling.

How do you design an experiment to find the key variables in a process like plating or lamination?

What they are checking: Whether they use design of experiments well instead of changing one variable at a time.

What do you know about the challenges of HDI, rigid-flex and advanced multilayer constructions?

What they are checking: Whether they understand the process limits that make advanced PCB builds hard.

Aerospace, defense and medical customers expect high reliability. How does that change how you qualify a process?

What they are checking: Whether they understand reliability testing and documentation standards for demanding markets.

How do you decide when a process is capable enough to release?

What they are checking: Whether they use capability measures like Cpk rather than a few good results.

How do you document your process development so others can run and maintain it?

What they are checking: Whether they leave clear records that make the process repeatable after they hand it off.

Practice this interview out loud.

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The full job description

As published by TTM Technologies.

TTM Technologies, Inc. – Publicly Traded US Company, NASDAQ (TTMI) – Top-5 Global Printed Circuit Board Manufacturer About TTM TTM Technologies, Inc. is a leading global manufacturer of technology products, including mission systems, radio frequency (“RF”) components, RF microwave/microelectronic assemblies, and technologically advanced printed circuit boards (“PCB”s). TTM stands for time-to-market, representing how TTM's time-critical, one-stop design, engineering and manufacturing services enable customers to reduce the time required to develop new products and bring them to market . Additional information can be found at www.ttm.com TTM Technologies is a leading manufacturer of high-reliability printed circuit boards serving the aerospace, defense, medical device, telecommunications, automotive, and industrial electronics markets. Our manufacturing capabilities span rigid, flex, rigid-flex, HDI, RF/microwave, and advanced multilayer constructions. We are committed to pushing the boundaries of PCB technology through disciplined process development, continuous improvement, and an unwavering dedication to quality and customer satisfaction. POSITION SUMMARY The R&D Process Development Engineer is a highly technical individual contributor responsible for developing, characterizing, optimizing, and scaling advanced manufacturing processes associated with Semi-Additive Plating (SAP) build up technology. Familiarity with Semi-Conductor or Fan-Out Wafer Level Packaging FOWLP process techniques is a plus as line and space characteristics are approaching historic Integrated Circuit sizes. Need for R&D engineering across four critical PCB fabrication disciplines: Mechanical Processing, Lithography, Electroplating, and Etching. This role sits at the intersection of materials science, chemistry, precision engineering, and manufacturing — requiring both deep scientific rigor and practical manufacturing instincts. This individual is expected to be the recognized technical authority within their focus areas — able to think outside of the standard and come up with solutions to complex problems, evaluate and set up new equipment and derive processes around those tools to achieve intended results. This role requires someone equally comfortable running-controlled experiments in a laboratory and developing processes on small scale production manufacturing equipment— someone who bridges the gap between science and production with clarity, confidence, and technical credibility. KEY RESPONSIBILITIES Semi-Additive (SAP) Build-up Process Development Equipment definition, purchase, setup and qualification for R&D. Develop technology that can be scaled to provide solutions to customers across TTM’s markets. REQUIRED QUALIFICATIONS Education • Required: Bachelor of Science in Chemical Engineering, Materials Science, Chemistry, Mechanical Engineering, or closely related discipline. • Preferred: Master or PhD of Science in Chemical Engineering, Materials Science, or Electrical Engineering with a focus on electronic materials or manufacturing. Experience • Required: 3–8 years of hands-on process engineering experience in PCB manufacturing, or a closely related wet chemistry/precision manufacturing environment. • Required: Direct, hands-on experience with at least two of the four focus areas: Mechanical, Lithography, Electroplating, or Etching. • Preferred: Experience in semiconductor fab or FOWLP, Technical Knowledge • SAP: Fundamentals of SAP Build up or FOWLP technology including hands on experience. • General: SPC, Design of Experiments (DoE), Cpk/Ppk analysis, failure analysis methodologies (SEM/EDS, optical microscopy, ICP-MS, XRF, FTIR), IPC standards (IPC-A-600, IPC-6012, IPC-TM-650, IPC-4552), ERP/MES systems, CAM software (Genesis, CAM350), SEMI Standards. WORK ENVIRONMENT • Primary Setting: PCB manufacturing facility — process engineering laboratory and production floor. • Chemical Exposure: Regular work with hazardous chemicals including strong acids (H₂SO₄, HCl, HNO₃, HF), alkalis, copper sulfate, formaldehyde, photoresist chemicals, etchants, and plating bath additives. • PPE Required: Chemical-resistant gloves, safety glasses/face shield, lab coat, acid-resistant apron, and additional PPE as required by SDS and EHS protocols. • Physical Requirements: Ability to stand for extended periods; lift and carry up to 35 lbs; visual acuity for microscopic examination and precision measurement. • Travel: Occasional travel to customer sites, equipment vendors, chemical suppliers, and industry conferences (10–20%). #LI-CG1 #COMBU Compensation and Benefits: TTM offers a variety of health and well-being benefit programs. Benefit options include medical, dental, vision, 401K, Flexible Spending Account, Health Savings Account, accident benefits, life insurance, disability benefits, paid vacation & holidays. Benefits are available 1st of the month following date of hire. Compensation for roles at TTM Technologies varies depending on a wide array of factors including but not limited to the specific office location, role, skill set and level of experience. As required by local law, TTM provides a reasonable range of compensation for roles that may be hired in New York, California and Colorado. For California-based roles, compensation ranges are based upon specific physical locations. Export Statement: Must comply with TTM Export Control Policies and Procedures and all applicable laws including ITAR, EAR and OFAC including but not limited to: a) being able to identify ITAR product on the manufacturing floor and understand that access to these products and related technical data is restricted to only US Citizens and US Permanent Residents; b) recognition of Foreign Person visitors by badge differentiation; c) understand and follow authorization procedures for bringing foreign visitors into facilities (VAL); d) understand the Export and ITAR requirements for shipments leaving the US; e) manage vendor approvals for ITAR manufacturing and services. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, citizenship, disability or protected veteran status.

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