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Process Engineer

IFF · Beloit, WI · Full time

Posted Sep 22, 2026 · We last checked this listing on Oct 6, 2026

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Likely interview questions for this role

Written from this job description, not a generic list. Each one notes what the interviewer is really checking.

About your past

Tell me about a biological or chemical process you scaled up from the lab or pilot plant into production. What changed that you did not expect?

What they are checking: Whether they understand that mixing, oxygen transfer and heat removal behave differently at scale and plan for it.

Describe a time you worked with operators to change how a process runs. How did you get their buy-in?

What they are checking: Whether they respect the people running the line and learn from them before pushing a change.

Tell me about a continuous improvement project you led. How did you measure whether it worked?

What they are checking: Whether they define success with numbers before starting and check results honestly afterward.

What would you do

You are asked to cut cost or add capacity at the Beloit plant. How do you decide where to look first?

What they are checking: Whether they find the real bottleneck with data before proposing equipment or spending money.

R&D hands you a new product that works great at bench scale but has a narrow operating window. What do you do before the first production run?

What they are checking: Whether they plan trials, define control limits and prepare the floor rather than hoping the first batch works.

You are on a cross-functional team with supply chain, quality and production all pulling different ways on a new product launch. How do you keep it moving?

What they are checking: Whether they can balance competing priorities and keep communication clear across groups with different goals.

This role is fully onsite on day shift. How do you stay connected to problems that happen on the off shifts?

What they are checking: Whether they build handoffs and data habits so night shift issues reach them and get fixed.

About the work

In a fermentation plant, what are the first things you look at when batch yield starts drifting down?

What they are checking: Whether they have a structured way to troubleshoot a living process instead of guessing at one variable.

Walk me through how you would write a scope and justification for a capital project to replace a piece of process equipment.

What they are checking: Whether they can tie an engineering need to cost, risk and payback in terms leadership can approve.

How do you keep contamination risk low when you design or modify equipment for a biological process?

What they are checking: Whether they think about cleanability, sterile boundaries and dead legs as design requirements, not afterthoughts.

How do you approach a root cause investigation when a batch fails and nobody agrees on why?

What they are checking: Whether they use evidence and a structured method to settle disagreements instead of picking the loudest theory.

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The full job description

As published by IFF.

Job Summary What’s your next big career move? If it involves driving meaningful change, we should talk. IFF is a global leader in flavors, fragrances, food ingredients and health & biosciences. We deliver sustainable innovations that elevate everyday products. IFF Health & Biosciences is looking for a results-driven, motivated process engineer who will provide technical support for a biological process manufacturing facility which includes new products, optimizing existing process, and designing new technologies. As a Process Engineer based in the Beloit, USA facility you will be part of a team responsible for developing and improving biological processes. You will design, integrate, and improve manufacturing systems or related processes. May work with commercial or industrial designers to refine product designs to increase producibility and decrease costs. This position is fully onsite day shift. Your responsibilities include developing and designing new technologies, scale-up of new products from R&D, capital project support and equipment design. The successful candidate will be an active participant in cross-functional project teams, global supply initiatives, and continuous improvement teams. Where You’ll Make a Difference • Implement strategic technology initiatives focusing on cost and capacity savings • Facilitate new product and technology introductions to the plant, interfacing with global teams including R&D • Work with capital teams focusing on biological process design, including sterile operation and sanitary design for expansion and site capital projects • Drive technical improvements for processes by monitoring and managing critical process performance, and improving reliability • Design and develop operations, equipment, process, and methods • Implement continuous improvement initiatives What Makes You the Right Fi t • BS in Biochemical or Chemical Engineering or related scientific field • Knowledge of biological processes manufacturing processes required • Strong written and verbal communication skills with the ability to work virtually and connect with engineers globally • Strong team player • Self-starter with good organizational skills How Would You Stand Out? • Experience at least for 1 year in Process • Strong communication and innovation ideas • Flexible to work in different projects and adapt • Open to answer calls sometimes of weekends and nights Why Choose Us? • Training opportunities • Learning and development programs from day one • Our benefit package includes medical, dental, vision, 401k, vacation, holidays, 16 weeks paid parental leave (maternity and paternity) and an annual bonus plan. We are a global leader in taste, scent, and nutrition, offering our customers a broader range of natural solutions and accelerating our growth strategy. At IFF, we believe that your uniqueness unleashes our potential. We value the diverse mosaic of the ethnicity, national origin, race, age, sex, or veteran status. We strive for an inclusive workplace that allows each of our colleagues to bring their authentic self to work regardless of their religion, gender identity & expression, sexual orientation, or disability. Visit IFF.com/careers/workplace-diversity-and-inclusion to learn more

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